反滲透裝置在高壓泵提供的1.5MPa工作壓力下運(yùn)行，通過精密調(diào)節(jié)濃水排放閥將濃水排放量控制在進(jìn)水量25%-33%的范圍內(nèi)，同時(shí)確保進(jìn)水壓力與濃水壓力之間保持約0.3MPa的壓差，這一調(diào)節(jié)精度直接關(guān)系到反滲透膜元件的工作效率和使用壽命。針對(duì)DN50及以下管徑的系統(tǒng)，通常選用不銹鋼針型閥作為調(diào)節(jié)裝置，該閥體憑借其微細(xì)的內(nèi)孔結(jié)構(gòu)實(shí)現(xiàn)精確的流量控制，其顯著特征是高壓進(jìn)水端（可達(dá)1.5MPa）經(jīng)過閥體節(jié)流后形成急劇的壓力降和微小的流量輸出。

The reverse osmosis device operates at a working pressure of 1.5 MPa provided by the high-pressure pump. By precisely adjusting the concentrated water discharge valve, the concentrated water discharge amount is controlled within the range of 25% -33% of the inlet water volume, while ensuring a pressure difference of about 0.3 MPa between the inlet water pressure and the concentrated water pressure. This adjustment accuracy directly affects the working efficiency and service life of the reverse osmosis membrane element. For systems with pipe diameters of DN50 and below, stainless steel needle valves are usually used as regulating devices. The valve body achieves precise flow control with its fine inner hole structure, and its notable feature is the sharp pressure drop and small flow output formed by the high-pressure inlet end (up to 1.5 MPa) after being throttled by the valve body.

在閥門密封性能優(yōu)化方面，可采取以下技術(shù)措施：對(duì)于未采用密封油脂的閥門，注入專用密封油脂能有效提升閥桿部位的密封效果；采用多層復(fù)合填料結(jié)構(gòu)（如雙層或多材質(zhì)組合）比單純?cè)黾犹盍蠑?shù)量（例如從3片增至5片）更能顯著改善密封性能；鑒于聚四氟乙烯填料在-20℃至200℃工況下易老化的缺陷，可采用耐溫范圍更廣（-200℃至600℃）的柔性石墨填料進(jìn)行替換，雖然石墨填料存在初始使用階段可能出現(xiàn)回差增大和爬行現(xiàn)象的技術(shù)難點(diǎn)，但其長(zhǎng)效穩(wěn)定的密封特性使其成為高溫工況下的優(yōu)選方案。

In terms of optimizing valve sealing performance, the following technical measures can be taken: for valves that do not use sealing grease, injecting specialized sealing grease can effectively improve the sealing effect of the valve stem; The use of multi-layer composite packing structures (such as double-layer or multi material combinations) can significantly improve sealing performance compared to simply increasing the number of fillers (such as increasing from 3 to 5 pieces); Considering the aging defect of polytetrafluoroethylene packing under -20 ℃ to 200 ℃ working conditions, flexible graphite packing with a wider temperature range (-200 ℃ to 600 ℃) can be used as a replacement. Although graphite packing may have technical difficulties such as increased backlash and crawling during the initial use stage, its long-term stable sealing characteristics make it the preferred solution under high temperature working conditions.

對(duì)于高壓差（△P）工況，通過調(diào)整介質(zhì)流向使較低壓力端（P2）位于閥桿側(cè)能有效降低密封難度，這一技術(shù)方案特別適用于波紋管閥等高壓閥門的設(shè)計(jì)優(yōu)化。在高溫高壓密封結(jié)構(gòu)改進(jìn)方面，將傳統(tǒng)的平面密封升級(jí)為透鏡墊密封可顯著提升上/下閥蓋及閥座部位的密封可靠性。此外，針對(duì)傳統(tǒng)石棉墊片在高溫環(huán)境下易失效的問題，采用金屬纏繞墊片或彈性"O"形環(huán)等新型密封元件已成為行業(yè)普遍認(rèn)可的解決方案，這些改進(jìn)措施能有效延長(zhǎng)設(shè)備維護(hù)周期并降低介質(zhì)泄漏風(fēng)險(xiǎn)。

For high-pressure differential (△ P) conditions, adjusting the flow direction of the medium to position the lower pressure end (P2) on the valve stem side can effectively reduce the difficulty of sealing. This technical solution is particularly suitable for the design optimization of high-pressure valves such as bellows valves. In terms of improving the high-temperature and high-pressure sealing structure, upgrading the traditional flat seal to a lens gasket seal can significantly enhance the sealing reliability of the upper/lower valve cover and valve seat. In addition, to address the issue of traditional asbestos gaskets being prone to failure in high-temperature environments, the use of new sealing components such as metal wound gaskets or elastic "O" rings has become a widely recognized solution in the industry. These improvement measures can effectively extend equipment maintenance cycles and reduce the risk of medium leakage.

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